Product Description:
Advanced Laser Cutting Machine: Precision and Versatility
Our advanced laser cutting machine boasts precision and versatility, making it an ideal choice for a wide range of industrial applications.
Key Features:
- High-Power Laser Source: Our machine is equipped with a cutting-edge, high-frequency pulsed laser that ensures superior cutting performance.
- Versatile Material Handling: Capable of processing both metallic and non-metallic materials, our machine is ideal for industrial applications.
- Multifunctional Cutting Capabilities: Our machine supports continuous sheet cutting, precision single-point cutting, and efficient strip cutting.
- Advanced X/Y Axis Control: Utilizing high-precision DC servo motors and ultra-fine 0.1μm optical encoders, our machine guarantees unparalleled accuracy.
- Intelligent Motion Control: Our machine features automatic focus-following functionality and dynamic piercing control, making it efficient and highly accurate.
- High-Resolution Imaging: Our machine incorporates a premium CCD camera system for real-time visual monitoring, pattern recognition, and mark point detection.
- Robust Power Supply: Our machine is equipped with a German-made, high-stability power source and Taiwanese brand power supply used for optical components.
- Impressive Cutting Range: Our machine can process materials up to 19mm in thickness, catering to a wide array of industrial applications.
- Precision-Engineered Components: Our machine's motor base and optical platform are constructed with natural granite for superior stability and vibration resistance, ensuring maintained accuracy over time.
Additional Benefits:
- Ideal for high-precision industrial applications
- User-friendly interface for easy operation
- Reduced material waste due to precise cutting
- Suitable for both small-scale and large-volume production runs
- Low maintenance requirements, ensuring long-term reliability
Features:
Advanced Laser Cutting System: Features, Advantages, and Applications
Key Features
This advanced laser cutting system offers various key features, including:
- Precision Cutting : which includes irregular shape high-speed cutting, contour cutting, small hole drilling, and handheld cutting capabilities.
- Superior Processing : including high-quality edge finishing, no taper effects, minimal material loss, and burr-free cutting.
- Eco-Friendly Operation : with no pollution, no powder residue, and no wastewater production.
Advantages
This advanced laser cutting system provides various advantages, such as:
- High-Speed Processing : allowing for the rapid cutting of complex shapes and patterns.
- Superior Cut Quality : providing clean edges with no tapering, minimal to no burrs, and extremely small chipping, if any.
- Cost-Effective : with a high yield rate, low consumable usage, and energy-efficient operation.
- Environmentally Friendly : ensuring a clean process with no harmful byproducts.
Compatible Materials
This laser cutting system can handle various specialized materials, including:
- Specialized Glass : comprising of ultra-clear glass, plain white glass, high borosilicate glass, and quartz glass.
- Electronic Components : such as phone glass covers, car glass, camera glass covers, and LCD screens.
- Optical Materials : including K9 glass, various optical filters, and mirror cutting.
- Precious Materials : like sapphire processing for watch faces and electronic components.
Applicable Industries
This advanced laser cutting system can be used in the following industries:
- Glass Manufacturing : for optical glass, tempered glass, ultra-thin glass, laboratory glassware, and medical glass equipment.
- Electronics : encompassing mobile phone screens and covers, tablet displays, laptop screens, and optical/ITO/Yellow/Purple semiconductor glass.
- Automotive : for car windows and windshields, dashboard displays, and instrumentation panels.
- Real Estate and Construction : covering architectural glass, decorative glass panels, and bathroom glass fixtures.
- Home Appliances : for glass panels in ovens and refrigerators, and lighting glass components.
- Communication Media : including mobile device screens, watch sapphire covers, and camera and CCTV lenses.
- New Energy Sector : comprising of solar panel glass, and specialized glass for energy-efficient windows.
- Aerospace and Defense : for high-precision optical components, and specialized glass for cockpit displays.
- Medical and Scientific Research : concerning laboratory equipment glass, optical lenses for medical devices, and microfluidic chips.
Overall, the advanced laser cutting system offers a versatile solution for a wide range of industries, providing high-precision, efficient, and eco-friendly processing of various glass and optical materials. Its ability to handle complex shapes and delicate materials makes it an ideal choice for both large-scale manufacturing and specialized, high-value applications.
Technical Parameters:
Laser Specifications
The type of laser used in our models is an ultrashort pulse fiber laser, with the specific type varying depending on the model. We offer options for average power, ranging from 10W to 80W, with the average power set at 50W. The laser emits at a wavelength of 1064nm, with a second harmonic at 532nm. The pulse width is ultrafast, at less than 10 picoseconds. The repetition rate can be adjusted and ranges from 1Hz to 1000kHz. The beam quality is high, with an M² of less than 1.2, which produces a near-diffraction limited beam.
Cutting Performance
The positioning accuracy of our laser system is ±2μm over the entire work area, and the repeatability is excellent at ±1.5μm, with ±16 arc-seconds for angular accuracy. The maximum cutting speed is up to 1000mm/s. When it comes to cutting thickness, our system can handle ultra-thin glass of less than or equal to 1mm thickness and standard glass of up to 19mm thickness. The minimum line width is less than or equal to 30μm, and the minimum hole diameter is less than or equal to 20μm.
Work Area Dimensions
Our laser systems come in dual-platform and single-platform models. The dual-platform models offer work area dimensions of 600x700mm, 600x900mm, or 400x500mm per platform. The single-platform models come in 400x500mm, 600x700mm, or 600x900mm.
Power and Electrical
Our laser systems have a power consumption of 150W, with 250W/350W standby. The input voltage is AC220V ± 10%, and the frequency is 50-60Hz.
Physical Specifications
Our laser systems have varying dimensions and weight, depending on the model. The length ranges from 1600mm to 2550mm, the width ranges from 1700mm to 2080mm, and the height is set at 1960mm. The weight ranges from 3500kg to 5000kg.
Additional Features
Our laser systems come with a built-in cooling system to maintain thermal stability. They are equipped with an advanced CNC control system with high-speed processing capabilities. Proprietary cutting optimization software is included, and class 1 laser safety enclosure with emergency stop buttons ensure safety of operation.
Environmental Requirements
Our laser systems operate within a range of 18-28°C (64-82°F) with humidity ranging from 40-70% non-condensing. Power stability is set at ±5% maximum fluctuation.
Optional Upgrades
We offer optional upgrades to enhance the functionality of our laser systems. These upgrades include an enhanced vision system for automatic alignment, an automated material loading/unloading system, custom fixture designs for specific applications, and extended warranty and service packages.
Note: Specifications are subject to slight variations due to configurations and continuous product improvements. For the latest information and customization options, please consult our technical team.
Applications:
Scope of Application: Versatile Laser Cutting Solutions
Our advanced laser cutting machine is designed to meet a wide range of industrial needs, offering precision and efficiency across various materials and applications:
1. Instrument Panel Manufacturing
- Ideal for creating high-precision instrument panels, dashboards, and control interfaces
- Capable of handling thin to medium-thickness materials with exceptional accuracy
2. Specialized Glass Processing
- Ultra-thin Glass : Precise cutting of delicate glass sheets for electronic devices
- White Glass : Clean and accurate processing for decorative and architectural applications
- High-Borosilicate Glass : Specialized cutting for laboratory equipment and heat-resistant products
- Quartz Glass : Precision cutting for optical components and semiconductor industry needs
3. Electronic Component Fabrication
- Tailored for cutting PCB boards, flexible circuits, and other electronic substrates
- Ensures clean edges and minimal thermal impact on sensitive electronic materials
4. Gemstone and Precious Material Processing
- Sapphire Cutting : For watch faces, smartphone camera lenses, and high-end displays
- Precision Gemstone Shaping : Creating intricate designs in precious and semi-precious stones
- LED Component Manufacturing : Cutting sapphire wafers for LED production
5. Liquid Crystal Display (LCD) Panel Fabrication
- Capable of processing various LCD components, including:
- ITO (Indium Tin Oxide) conductive films
- RGB color filters
- Polarizing films
- Ensures precise cutting without damaging delicate display materials
6. Specialized Optical Film Processing
- Accurate cutting of K9 optical glass for high-quality lenses and prisms
- Precision shaping of optical films for various industrial and scientific applications
Additionally, our laser cutting system has the following capabilities:
- Micro-cutting of small, intricate parts for the medical and aerospace industries
- Custom shape cutting for unique product designs and prototypes
- Multi-layer material processing for composite products
As a result of its versatility, our laser cutting system is suitable for multiple industries, from consumer electronics to advanced scientific research, ensuring high-quality results and efficient production processes.
